Product Development

Luma Toys – Luma Ball

The Luma ball is a puzzle toy designed for children between the ages of 4 and 16 years old. The customer wanted only two types of parts to be used in the design, which posed quite a challenge.
 

AMC – Audio Therm

AMC approached Skeg to develop and manufacture a Temperature Alarm Unit (Audio Therm) for their range. The product fits onto the cookware lid and when the cookware reaches a preset temperature, the unit sounds an alarm.
 

AMC – Cookware Handles

In giving their Cookware a new look, AMC approached Skeg to do the development of their new Cookware handles. Skeg did the product development and the prototyping of these.
 

Cobus van den Berg – Segmented Lamp

Local Architect Cobus van den Berg conceptualised and designed a pendant lamp shade that could be opened and closed like a flower and commissioned Skeg Product Development to assist in the design development and manufacture process of this unique piece of lighting sculpture.
 

Caudwell Twin Top Mount Digital Throttle

The Twin Top Mount Digital Throttle and shift module accompanied the design phase of the Single Side Mount Throttle Module for Caudwell Marine's Axis Drive marine propulsion systems.
 

Caudwell Single Side Mount Digital Throttle

The Side Mount Throttle was designed as part of Caudwell Marine's digital controls for their Axis Drive marine propulsion systems. Helm design is particularly challenging in that the environment is incredibly harsh, the control needs to be accurate and reliable, and the part needs to fit into the look and feel of the high end boat it is controlling.
 

Music Dispenser and MP3 Player

The development of the Music Dispenser and the MP3 Player was done with the aim of being a business opportunity for small shop owners to sell music in the rural areas of the world. Skeg did the design and prototyping of the range.
 

EMSS FieldSENSE

FieldSENSE is an RF field strength indicator and monitor, designed for technical personnel working near mobile telecommunication antennas. Skeg did the Product Development, Prototyping and the Manufacturing of the plastics for this product.
 

CTECH Pallets International

The CTech range of pallets consists of four high performance plastic pallet designs for freight transport, with a patented load restraining method.
 

Cape Digital – Repeater

The design brief was to design an enclosure for an RF repeater that would be mounted on a pole top installation and be exposed to the elements.
 

All About Football : Extra Time

All About Football commissioned Skeg to develop a new travel-sized version of their renowned trivia game.
 

CBI – EBM

The EBM is a DIN rail mounted electricity meter manufactured in very large quantities.
 

CBI – Surge Plug

The surge plug prevents brown outs, spikes and lightning strikes from damaging sensitive electronic equipment in a household environment.
 

CBI BS3: Three Phase Meter

The BS3 is a 3-phase prepayment meter for industrial application. Certification and standards are the main design drivers in a product like this.
 

Inhaler

The Inhaler is a magnetic breathing device for use by sportsmen and women to enhance oxygen retention and performance.
 

Onguard – I Button Reader

The I Button reader is used in monitoring check points for patrol guards.
 

IMIS Maritraq MK2 Tracker

The unit was developed to be installed on seagoing vessels and provide automated tracking and AIS information.
 

Shaft Blow Moulded Grinder

This is a blow moulded PET spice grinder incorporating the grinding teeth as part of the blow moulded body.
 

ABG Turbines

ABG has commissioned various turbines for power generation in telemetry and other low power applications. Pelton wheels, axial and radial flow turbines as well as a few esoteric designs have been developed.
 

Cape Digital – AMR Closure

A unique water-proof housing developed in conjunction with Cape Digital for RealSens water metering solutions. The device houses electronics which record data and transmit it to wireless repeaters and on to a network. Easy to install by design, it is super strong and tamper-proof.
 

Chatz Anderson – Tropicana Bottle Tops

3D design and prototyping a range of plastic bottle caps for Tropicana juice bottles.
 

IMIS Maritraq LCVL

This family of products were developed to aid local authorities in tracking subsistence fisherman in rural fishing communities around the world for safety and early warning.
 

Liquid Living – Liquid Dispenser

The product is aimed to make the dispensing of liquids packaged in bags, like milk and oil, easier and cleaner.
 

Optoplast Miller Blades

The Miller blades were an addition to the Optiscope range. The straight Miller blade is inserted deep into the oropharynx by a doctor, to look past the epiglottis of the patient.
 

Optoplast – Optiscope Handle Modifications

This was an existing product that we were tasked to modify by removing the button and the extra lamp cavity. The removal of the button was possible due to the introduction of a capacitive sense switch and the LED light source.
 

Industri–Bott – Wine Holder

Industri–Bott approached Skeg to develop wine packaging for them. The aim was to use a cardboard Tube with a Top and Bottom cover to close the tube up.
 

Cape Winds – Ozone Wash

The Ozone wash uses a patented system to deliver Ozone to surfaces for cleaning and disinfecting. The product replaces harmful chemicals such as caustic soda and other disinfecting materials. This product delivers orders of magnitude more ozone than any competing product in the market, in a safe manner for use in industrial and domestic applications.
 

Chatz Anderson – Tang Towers

The brief from our client was to come up with a cute and clever concept toy to be co-marketed with Tang powdered mix drink in the UAE. It needed to centre around a campaign that would allow the winners of a competition the chance to visit the tallest building in the world the Burj Khalifa. Our concept was to involve kids and their parents in assembling a freezer mold kit and making Tang flavoured ice sculptures of Dubai's famous hotel.
 
 

Good Logistic Solutions – Intermediate Bulk Container

The customer brief was to design a low cost, easily manufacture able and collapsible intermediate bulk container.
 

Leatt – Collapsible Display Case

Skeg designs and manufactures point of display and point of presence for our customer as shown in this collapsible display box.
 

DigiCell Packaging

This packaging was created to replace the vacuum formed product and design for injection molding. The packaging is used to retail prepaid mobile phone packages and doubles a storage unit after purchase for protecting the items in African conditions.
 

Uniross Li-Ion Battery Charger

The customer brief was to design a replacement battery pack for a 2-way radio used by emergency services. The customer did not want to develop a separate battery charger solution. The end result was a replacement battery pack making use of Li-Ion cells with the charging circuit internal to the battery pack. The radio was therefore very easy to charge directly from any 12V source including a vehicle cigarette lighter.
 

Cobus van den Berg – Eclipse Inverted Vase

Eclipse is a flower vase conceptualised and designed by local architect Cobus van den Berg. Skeg assisted in the design-development process and production of a prototype unit. This project shows off the use of CAD modeling and prototyping techniques to create functional art. Surface modeling enabled us to create a flowing outer surface for the reflective qualities of investment casting materials. The vase was machined to maintain the fairness of the large smooth surfaces and finished by hand.
 

Quaddro – Quaddro Scissor Jack

The concept development, design, analysis, and industrialization of a heavylift all terrain jack. This jack was developed both as an independent commercial product, as well as for a US Government tender. Finite element analysis using Pro/E Mechanica was used to optimize the design for durability and stiffness.
 

Trinity Telecomms – Connect Net

The Housing is designed to house Multi-SIM modems. The unit has a mounting system that allows it to be screwed to a wall or cable tied to a post. Skeg did the Design and the Prototyping of this product.
 

Rogue Security Systems - The Guardian

The Guardian is a home and office security system that disables an intruder while sounding an alarm.
 

Mantra – IR Dryer

The Airopod is developed as a high end Infra-Red dryer for a full body IR experience that is specifically for health benefits. Airopod approached Skeg to build a prototype to test the initial concept before developing the concept any further. The aim was to build a fully working prototype that is not yet resolved but will show the principle.
 

Netstar –Protect

This product was designed and manufactured in-house in order to protect electronic installation equipment against shock and abrasion. The volumes needed for this project (300 units per year) allowed us to do short run manufacturing in silicon tooling at a fraction of conventional mass production capital requirements.
 

RFID Global – RFID Tag Encapsulation

Two types of RFID tags had to be encapsulated in a material that does not degas in a vacuum. These tags were to be used to locate items in NASA's clean rooms and in space. The material specified was basically impossible to process with any standard equipment and Skeg was approached to use prototyping techniques that we have developed to encapsulate the tags. 3000 tags were encapsulated in 6 weeks maintaining full RF function. The customer has received numerous awards for this project.